S10-Blazer rear disc conversion

Discussion in 'Suspension, Steering, Brake & Wheel Topics' started by woody80z28, Jan 21, 2008.

  1. woody80z28

    woody80z28 Veteran Member Lifetime Gold Member

    5,432
    12
    Sep 8, 2004
    walton, ny usa
    A comprehensive list of what needs to be done to go from factory rear drum on a 70-81 Camaro to 98-04 S10-Blazer rear disc.

    Once finished you will have an 11.6" rotor with aluminum 1-piston calipers that are staggered to clear the factory shocks. The backing plates bolt right on to the factory rear end housing with no modifications and the parking brake is a shoe inside the rotor hat. The brakes clear the factory 15" 5-spoke steel wheels with no problems. I am assuming they also clear other 15" wheels.

    This stuff can be found at your local parts store, ebay, GM dealer, gmpartsdirect.com, rockauto.com, etc. or even a salvage yard.

    My total cost was cheap since I used salvage parts. My only new parts were rotors, Hawk pads, Vette master and Summit prop valve for about $160. It was $275 for all the salvage parts, so grand total was about $435. You will be looking at more like $500 going all new.

    Please sticky. I will post up more info later on, but this is at least a start.

    Parts you will need:
    • 1 - Driver side 4WD backing plate, e-brake assembly (GM PN-15064302)
    • 1 - Passenger side 2WD backing plate, e-brake assembly (GM PN-15773309)
    • 8 - 3/8 bolts, lock washers and nuts to mount backing plate to rear housing
    • 3/8 washers to shim the backing plate for perfect fitment of the caliper to rotor (2 each bolt in my case)
    • 2 - Driver side 4WD caliper, or passenger side 2WD caliper, mix & match (Loaded kit w/ brackets & pads Cardone PN-164712) (Loaded kit w/ brackets & pads NAPA PN-TS 1422228)
    • 2 - Caliper brackets - if needed
    • 1 - Brake pad set - if needed (HWK-HB305Y-610)
    • 4 - caliper bracket bolts (GM PN-15726460)
    • 2 - banjo bolts (GM PN-10286122)
    • 2 - 2WD Blazer rotors (NAPA 4886725) (Powerslot 8638PSL & 8638PSR)
    • 1 - Master cylinder (80 disc/disc T/A, 79 disc/disc Vette, 70 manual disc/disc Vette all work)
    • 2 - Brake hoses (you can use stock Blazer hoses or any braided stainless ones with a 10mm banjo fitting)
    • 1 - Prop valve (stock 80 T/A works, I used a Summit adjustable)
    • New style brake cable (I used the Blazer cables, but Lokar universal would be less work)
    • Brake fluid, gear oil, axle seals

    Rotor Specs
    Outside diameter: 11.61"
    Height: 2.87"
    Thickness: .79"
    Mounting face to friction surface: 2.08"
    E-brake surface diameter: 7.5"

    Caliper Specs
    Aluminum
    Single 1.875" piston
    Floating

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    http://www.motortopia.com/album/view/p/cars/t/vehicle/v/182/a/8370/i/big_brakes_frontrear_disc

    http://www.nastyz28.com/forum/showthread.php?t=94303
     
    Last edited: Sep 3, 2012
  2. BigAls87Z28

    BigAls87Z28 Veteran Member

    357
    0
    Jul 8, 2003
    Ocean Twp. NJ, USA
    Do you have aprox total cost?
    I would also like to see a write up like this for 1LE brakes?
     
    Last edited: Jan 23, 2008
  3. woody80z28

    woody80z28 Veteran Member Lifetime Gold Member

    5,432
    12
    Sep 8, 2004
    walton, ny usa
    My total cost was CHEAP since I used salvage parts. My only new parts were rotors, Hawk pads, Vette master and Summit prop valve for about $160. It was $275 for all the salvage parts, so grand total was about $435.

    I'll work on a 1LE writeup.
     
  4. BigAls87Z28

    BigAls87Z28 Veteran Member

    357
    0
    Jul 8, 2003
    Ocean Twp. NJ, USA
    AWESOME!
    I am deffinatly gunna do this, thanks for your hard work!! Guys like you make this hobby great!!
     
  5. kstripes

    kstripes Veteran Member Lifetime Gold Member

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    Mar 4, 2005
    Margate,FL,USA
    Thanks for the write up. I have some of the parts already but do you know the part # for the caliper brackets or a loaded caliper that comes with them? Thanks.
     
  6. woody80z28

    woody80z28 Veteran Member Lifetime Gold Member

    5,432
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    Sep 8, 2004
    walton, ny usa
    Both calipers PNs provided above are loaded with the brackets and pads.
     
  7. kik_start

    kik_start BANNED

    3,296
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    Sep 3, 2006
    gone crazy
    Good job and great information Woody!
     
  8. onerealZ

    onerealZ Veteran Member

    661
    0
    Jul 19, 2004
    Poughquag, NY
    Thanks for the great info in this post, i already started gathering parts for the swap, but what did u use for the rear lines? not ebrake but to the calipers
     
  9. woody80z28

    woody80z28 Veteran Member Lifetime Gold Member

    5,432
    12
    Sep 8, 2004
    walton, ny usa
    My buddy who got the opposite-staggered rear said the single rubber hose to the whole rear was standard and all he had to do was thread it in. The hose at the caliper I had was metric, so I cut my line and re-flared it with a metric fitting. Later on I replaced the hose and the replacement for a 2000 Blazer was standard thread, so you can get away without converting your lines to metric, just have to do some work to figure out which one. If you get a PN let me know and I'll post it up in the instructions.
     
  10. onerealZ

    onerealZ Veteran Member

    661
    0
    Jul 19, 2004
    Poughquag, NY
    So ur saying i need the stock rear blazer brake lines?
     

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